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Foundry Sand: Life of a Casting | Reliance Foundry

Clay in green sand. Green sand is usually 10% bentonite clay. On a molecular level, this clay contains an absorbent mixture of silica and aluminum, and commonly also has potassium, sodium, or calcium. Calcium bentonite is the most commonly used clay in the green casting process.

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Delft Clay Casting Sand & Mold Frames | Contenti

Because this is a type of sand casting, it is best suited to producing castings without pronounced undercuts. A Delft Clay mold is created in these steps: Fill and compact the Clay into one half of the aluminum ring frame; Remove excess clay with a straight edge (e.g. a flexible steel ruler) Press your original pattern halfway into the clay.

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Sand Casting: Life of a Casting | Reliance Foundry

Sand casting is the most common form of casting for ferrous metals (all metals that contain iron), with more than 70% of worldwide production of ferrous castings being made in foundry sand. Watch this basic process turn molten metals into everyday objects.

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Nov 05, 2020 · How to Make a Sand Cast Bronze Sculpture. Bronze casting is an ancient and complex process used to create objects of bronze. Bronze is an alloy much stronger than copper, but not as strong as iron or steel.